Process & Quality

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SAMPLING

Sampling is a crucial phase in the product development cycle, and at our facility, it plays a key role in delivering on-time development of patterns and approval samples. Whether the task involves a highly technical design or a creatively innovative styling operation, our experienced team ensures every detail is accounted for. As a custom fabric manufacturer, we recognize that precision in sampling not only sets the stage for the final product but also reflects our commitment to exceptional quality and customization. Our sampling unit closely collaborates with clients to translate their vision into physical form, ensuring accurate replication in bulk production.

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KNITTING

Our knitting division is powered by advanced Japanese and German knitting machinery that enables us to produce superior-quality fabrics with unmatched consistency. Each machine is operated by our skilled and certified technicians, allowing for high-speed, high-volume output without compromising quality. As a reliable custom fabric manufacturer, we cater to a diverse range of industries, producing fabric types that meet varying functional and aesthetic requirements. Whether it’s for fashion, sportswear, or industrial applications, our knitting solutions are tailored to fit your unique needs. We take pride in being a versatile custom fabric manufacturer that blends technology and craftsmanship seamlessly.

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DYEING

In our dyeing department, fabrics undergo a carefully monitored chemical process to achieve the ideal shade, finish, and texture. Our dyeing engineers follow strict quality control protocols to maintain fabric integrity, colorfastness, and softness. Every batch is dyed in accordance with client specifications, ensuring satisfaction at every stage. In addition to dyeing, we provide expert Fabric Embroidery Services, allowing clients to personalize their textiles with complex and artistic designs. These embroidery options make our offerings stand out, adding a luxurious finish to any fabric. This combination of advanced dyeing and Fabric Embroidery Services makes us a preferred custom fabric manufacturer for clients seeking fully integrated fabric solutions.

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CUTTING

The cutting process marks the beginning of the fabric’s transition into a finished product, and precision is key. Each fabric lot is thoroughly inspected and then laid out using automatic spreader machines to ensure perfect alignment and uniformity. Our rigorous cutting protocols guarantee that every piece adheres to the required specifications. As a detail-oriented custom fabric manufacturer, we ensure consistency and accuracy across all production batches. This level of quality control in the cutting phase is what sets us apart from others in the market. Our clients trust us not only for fabric production but also for our commitment to delivering excellence at every touchpoint.

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STITCHING

Before full-scale production begins, trial runs are conducted to validate the stitching quality and alignment with design standards. Our in-house quality assurance team carries out inline inspections at every stage, ensuring that each garment meets the desired specifications. Beyond stitching, we offer exceptional Fabric Embroidery Services that enhance the overall look and feel of the final product. Whether you’re looking to add branding, personalization, or decorative detailing, our embroidery specialists bring artistry and precision to every thread. As a forward-thinking custom fabric manufacturer, we combine stitching expertise with embellishment services to deliver garments that stand out in both form and function.

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PACKAGING

Packaging is the final checkpoint before shipment, and we treat it with the same rigor as every other step in our process. With multiple in-line inspections, a 100% final garment check, and adherence to strict quality assurance standards, we ensure each product is securely packaged and protected. As a customer-focused custom fabric manufacturer, we believe the journey doesn’t end with production—it concludes with the safe and presentable delivery of high-quality goods. Whether the order includes standard fabric rolls or intricate pieces with Fabric Embroidery Services, our packaging methods ensure everything arrives in pristine condition.

QUALITY STANDARD

Our company promises a high-quality product, which is the foundation of our business. As a leading custom fabric manufacturer, we ensure that our products meet the highest standards of quality. To achieve this, our Quality Department has developed a 7-step procedure, followed during our production processes to have better control over quality issues. We are also running a product tracking system that starts at the fabrication stage and ends after each garment is completely packed. This system allows us to detect faults at each stage of production in real-time, ensuring that corrective measures are taken on the spot, maintaining both high-quality products and production efficiency. Additionally, we offer Fabric Embroidery Services to further enhance the quality and personalization of our fabrics. Final inspection is done as per the AQL 2.5 level to ensure high-quality products for our customers.